The D40 model was introduced at the 2004 North American International Auto Show. It uses the new Nissan F-Alpha platform and exterior body styling resembles that of the full-size Nissan Titan.
The new truck has a fully boxed ladder frame. The wheelbase is 125.9 in (3.20 m) with a 205.5 in (5.22 m) overall length. (wheelbase and length for 4 door with 6 foot bed 139.9 in. /219.4 in.) Towing capacity is 6,500 lb (2,950 kg). A 4.0-litre VQ-family V6, the VQ40DE, is the standard engine in North America, and it produces 261 hp (195 kW) and 281 lb⋅ft (381 N⋅m) of torque. Also available is the QR25DE four-cylinder engine, which is also found in the Nissan Altima. It produces 152 hp (113 kW) and 171 lb⋅ft (232 N⋅m) of torque. A six-speed manual is standard with a five-speed automatic optional. Both rear and four-wheel drive are available. Traction control and hill-descent control are also available.
The Frontier is called Navara when sold in Europe. The engine is a 2.5-litre YD25DDTi diesel, with 142 hp (106 kW) or 172 hp (128 kW). The stronger version has 403 N⋅m (297 lb⋅ft) of torque.
Suzuki sold a Frontier-based mid-sized pickup produced by Nissan North America at the Smyrna plant. The truck debuted at the 2008 Chicago Auto Show as the Suzuki Equator. For 2009, the Frontier received a facelift with more options, colours, and new wheels. The Nismo model was replaced by the PRO-4X model. Suzuki discontinued the Equator in 2013, as part of the shutdown of their American passenger car division.
In 2012, production in the United States was shifted from Smyrna, Tennessee to Canton, Mississippi.
Sales of the PRO-4X model continue in Mexico.
In 2014, Nissan released a concept truck with a 2.8-litre Inline-four engine Cummins Diesel engine paired with a ZF 8HP transmission.
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